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The client had pre-existing, multiple wall mounted water purification units installed throughout the lab. Each individual unit required servicing approximately every 3 weeks. Subsequent to each service, the water quality had to be tested to ascertain USP standards.
The client had to wait 72 hours before getting the results of this test and all products produced during this time period had to be quarantined until the water test results were returned. Subsequently, the product could be released if the results came back satisfactory. Additionally, each service required the replacement of expensive proprietary components and associated labor charges for each individual purification.
Atlas designed and pre-engineered a CAD to fit into the client’s unique space requirements and pre-fabricated a custom central system to meet the current USP monogram, with subsequent installation by our install group, including all distribution, according to plumbing code. Technologies used included: Ion exchange; reverse osmosis; UV light; variable speed pump; BCF (bead and crevice free) piping; zero thread, zero dead leg; and sanitary distribution. Components for leak detection and containment were also installed, as well as other supportive components.
The system is being maintained by the Atlas High Purity service department on a scheduled maintenance program.